Realkey Tilt Tray Sorter Smart Efficient Sorting For Small & Irregular Packages
The Realkey Tilt Tray Sorter (also known as the Flip Tray Sorter) offers a high-speed, cost-effective solution for sorting small to medium-sized items across diverse industries. With precision engineering and intelligent design, this system is built to handle items traditional sorters struggle with—such as cylindrical, spherical, or irregularly shaped products.
The system uses a horizontal continuous conveying mechanism, where trays mounted on motorized carts move along a guided track. When a cart reaches the designated sorting location, the tilting mechanism activates, smoothly and gently directing the item to its destination chute—delivering high accuracy and reliability at scale.
Technical Parameters
| Equipment Model | TTS-500SP | TTS-500DE |
| Sorted Items | Small packages, envelopes, clothing, footwear, pharmaceuticals, etc. |
| Weight Range | 0.01kg ≤ M ≤ 15kg | 0.01kg ≤ M ≤ 5kg |
| Size Range | MAX:400*400*600mm
MIN:50*50*2mm | MAX:400*400*500mm
MIN:50*50*2mm |
| Sorting Capacity | 7200-10800p/h |
| Sorting Accuracy | 99.99% |
| Supply Options | Manual/Automatic Supply
Single-sided/Double-sided
Single-ended/Double-ended Supply |
| Loop Line Speed | Manual Supply: 1.0-1.5m/s
Automatic Supply: 1.0-2.0m/s
Configured according to efficiency requirements |
| Pitch | 500mm |
| Overall Dimension | Elliptical Width: 3.4m (excluding chutes)
Elliptical Length: To be confirmed according to the scheme | Elliptical Width: 3.2m (excluding chutes)
Elliptical Length: To be confirmed according to the scheme |
| Main Machine Power Consumption | 5.5KW/50 trays |
| Sorting Trigger | Pneumatic Control | Electric Control |
| Operating Noise | ＜72dB(A) |
Efficient Throughput with Intelligent Control
Processing Capacity:Up to 10,800 items/hour depending on model
Item Types Supported:Parcels, boxes, envelopes, books, soft packages, cylindrical and spherical goods
Industries Served:Postal & express delivery, e-commerce, apparel, literature, fresh produce, pharmaceuticals, jewelry, and more
Whether you're sorting 7,200 or 10,800 packages per hour, the Realkey Tilt Tray Sorter provides consistent, automated sorting without sacrificing flexibility.
Application Scenarios
Postal & Express Services
Automate the sorting of lightweight parcels and reduce labor demands in regional hubs and last-mile distribution centers.
E-Commerce & Retail
Ideal for handling small items in high-volume order picking and returns processing, especially where SKU diversity is high.
Healthcare & Specialty Goods
Sort pharmaceuticals, cosmetics, and high-value items like jewelry with careful handling and precision drop control.
System Advantages
Heavy-Duty Tray Engineering
Trays are built to endure the demanding conditions of courier and distribution environments, with each tray supporting up to 15 kg.
Customizable Tray Designs
Tailor tray shapes for different item types. V-shaped trays, for instance, secure cylindrical goods that would otherwise roll off flat platforms.
Operator Safety Built-In
Trays are designed without sharp edges, and built-in protective measures safeguard operators during maintenance or system operation.
Smart Sorting Control
With intelligent recognition systems, items are correctly identified and routed without manual intervention—supporting both manual and auto-feeding scenarios.
Proven Reliability
Backed by 18 years of experience in logistics automation, Realkey products are renowned for their durability, reliability, and low maintenance requirements—making us a trusted long-term partner.
Optimize Performance Where It Matters Most
From apparel and e-commerce to pharmaceuticals and consumer goods, the Realkey Tilt Tray Sorter brings precision, flexibility, and automation to every corner of your operation—boosting throughput while reducing labor costs and error rates.
Talk to Realkey today to explore a tailored solution for your automated sorting needs.
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Realkey Tilt Tray Sorter Smart Efficient Sorting For Small & Irregular Packages Images
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